Fly rod building – tip #8
Wednesday, November 7th, 2007by Mark Waldin www.flycatcherinc.com Most fly fishermen choose an up locking reel seat when building a fly rod. The hood of an up locking reel seat fits up into the cork grip. If you use an uplocking reel seat you are going to have to counter sink the fly rod grip to accommodate it. Most cork grips will be cored to 1/4 inch or 3/8 inch from the manufacturer. The quickest way to countersink your grip is to use a hole saw and a drill.
Measure the diameter of the reel seat hood and select a hole saw 1/8 inch smaller. By staying a bit smaller than the desired hole you can compensate for the fact that the hole saw will cut a relatively rough hole.
Measure the depth of the hood and wrap a piece of masking tape around the hole saw to mark the depth you want to cut. Wrap masking tape around the drill bit in the hole saw so that the drill bit just slides snuggly into the existing bore in the fly rod grip. This will keep the hole saw running true and keep the hole centered on the grip.
Sit on a chair and brace the drill between your legs or clamp drill into a vise. With one hand turn the drill on to full speed. With the other hand, guide the fly rod grip onto the drill bit and into the hole saw. Run the hole saw down to the masking tape you put on earlier.
You will be left with a cork core that needs to be removed. This can be chipped out by hand. A good way to do it quickly is to use drill cutting bit 1/8 inch smaller than the hole saw (for example, for a 3/4 inch reel seat hood, use a 5/8 inch hole saw and 1/2 inch cutting bit). Carefully drill out the core with this bit.
Wrap a piece of medium coarse sand paper around a 1/2 inch dowel and sand out the hole the remaining 1/8 inch so that the reel seat slides in snuggly without stretching the cork.


